Poultry Processing Equipment Solutions

Engineered Motion Solutions for Reliable Poultry Processing

Solve Industrial Motion Group provides integrated motion automation, power transmission, bearing, conveyor, and fluid power solutions for food and beverage manufacturers that improve equipment reliability, support food safety initiatives, and help reduce unplanned downtime in food manufacturing.

From individual components to complete drivetrain solutions, our application engineers help poultry processors select the right equipment for each application—improving performance while lowering maintenance costs.

Motion Solutions Built for Poultry Processing

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Your production lines rely on motion systems that perform under constant exposure to:

  • High-pressure washdowns
  • Corrosive sanitation chemicals
  • Continuous moisture
  • Hot and cold processing zones
  • Freezer applications
  • Food safety regulations
  • High-speed production schedules

Standard industrial components often aren't designed for these demanding conditions, leading to repeat failures, costly repairs, and unexpected production interruptions.

Solve delivers engineered washdown solutions designed specifically for the unique challenges of poultry processing, helping plants maximize uptime and improve long-term reliability.


Best for Washdown & Sanitation Environments

Replacing failed components with identical replacements often means repeating the same failures.

Instead, Solve evaluates your operating environment—not simply the part number—to engineer the right solution. This application-first approach helps reduce unplanned downtime in food manufacturing, extend component life, and improve overall plant productivity.

Reliable equipment plays a critical role in maintaining food safety.

Solve helps poultry processors specify FSMA compliant equipment solutions that support sanitation requirements while improving equipment performance. Our engineers recommend components that help reduce contamination risks while supporting preventive maintenance and sanitation programs.

 

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From Reactive to Reliable: A Maintenance Manager's Guide to Stopping Repeat Bearing Failures in Poultry Processing

Inside You'll Discover:

  • The five most common causes of repeat bearing failures
  • Best practices for specifying bearings for harsh washdown environments
  • How to improve maintenance reliability
  • Ways to reduce costly downtime
  • Strategies for supporting food safety and regulatory compliance

Case Study

Custom-Engineered Success in a Multinational Food Processing Plant

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Challenge:

A multinational food processing plant’s industrial washing machine ran 150°F disinfectant wash cycles that were destroying bearings and driving up maintenance costs.

Solution:

Solve’s engineers specified the IPTCI IP69K mounted unit — quad-lip seals, food-grade lubrication, full submersion rated.

Result:

$157,000 in annual savings and 50% reduction in maintenance-related downtime.

Designed for Hygienic Equipment Installation

Proper equipment selection is only part of the equation.

Solve supports hygienic equipment installation in food plants by recommending components designed to eliminate contamination points, improve cleanability, and withstand aggressive sanitation procedures.

From sanitary bearing housings to corrosion-resistant drivetrain components, our solutions help processors build equipment systems that are easier to clean, easier to maintain, and built for long-term performance.

Why Poultry Processors Choose Solve

Manufacturers trust Solve because we deliver more than replacement parts—we provide engineered motion solutions backed by technical expertise.

Our advantages include:

  • Complete integrated motion automation solutions
  • Engineered washdown solutions
  • FSMA compliant equipment solutions
  • Application engineering expertise
  • Premium bearing, conveyor, and power transmission products
  • Fluid power solutions for food and beverage manufacturers
  • Extensive inventory and responsive support
  • One source for bearings, conveyor components, power transmission, and motion technologies

Solve Brands Built for This Environment

  • Corrosion-resistant bearings

  • IP69K Series

  • 10x longer bearing life

  • 50% reduced maintenance hours

  • 50% annual cost savings from fewer replacements

  • 25+ years experience

  • Precision mounted & unmounted bearings

  • Increased life expectancy and performance with careful adherence to lubrication 

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  • Global leader in power transmission components

  • Light & heavy duty sheaves to MD flex couplings

  • Innovative and quality products designed to meet the highest standards of performance

Frequently Asked Questions

What bearings are used in poultry processing?

Poultry processing equipment typically uses stainless steel-mounted bearing units engineered for frequent washdowns and demanding operating conditions.

These complete units include the bearing insert, housing, sealing system, and food-grade lubrication, providing corrosion resistance, contamination protection, and reliable performance.

Many are available with IP69K-rated housings for high-pressure washdown environments and are commonly used in conveyors, processing lines, packaging equipment, and other food processing machinery.

What is FSMA-compliant equipment?

FSMA-compliant equipment is designed to support the Food Safety Modernization Act (FSMA) by helping food manufacturers prevent contamination and maintain sanitary processing environments.

This typically includes equipment made from corrosion-resistant, easy-to-clean materials with hygienic designs that minimize areas where bacteria, moisture, or debris can accumulate.

Features such as stainless-steel construction, sealed components, and food-grade lubricants help facilities meet food safety and sanitation best practices while supporting regulatory compliance.

How often should washdown bearings be replaced?

With proper installation and maintenance, high-quality washdown bearing units can provide up to years of reliable performance.

Regular inspections for signs of wear, corrosion, noise, vibration, or seal damage can help identify when replacement is needed and minimize unplanned downtime.

 

What does IP69K stand for?

IP: Ingress Protection rating

First digit (6): dust-tight, no dust ingress

Second digit (9K): protection against close-range, high-pressure, high-temperature washdown and steam cleaning

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Strengthen Your Preventive Maintenance Strategy

Unexpected failures disrupt production, strain maintenance resources, and increase operating costs.

Our application engineers work with your maintenance team to support food plant preventive maintenance programs by helping identify repeat failure applications, standardize component specifications, and recommend longer-lasting solutions that reduce emergency repairs.

Services include:

  • Plant reliability assessments
  • Bearing application analysis
  • Component standardization
  • Motion system optimization
  • Engineering consultation
  • Cross-reference assistance
  • Maintenance improvement recommendations

The result is a more proactive maintenance strategy focused on reliability rather than repeated emergency repairs.

Powering Every Step of Poultry Production

From cutting and conveying to packaging, Solve provides the essential motion and power transmission components that keep poultry lines running efficienctly.

Our hygienic, IP69K-rated bearings, chains, couplings, bushings and sheaves are engineered to perform in the industry's harshest washdown environments.

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Poultry Processing Solutions

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